High-Speed Optical Sorter

High-Speed Optical Sorter Characteristics

A high-speed feeding system refers to an advanced automation system designed for rapid and efficient transportation of electronic components, ensuring seamless integration into the inspection process. It encompasses a mechanism that can deliver components at incredible speeds, typically in the range of 2,000 to 12,000 pieces per minute, thereby enhancing productivity and minimizing downtime.

The high-speed motion control module is the central nervous system of this system. It utilizes sophisticated algorithms and precise actuators to control the precise positioning and movement of these components, ensuring accuracy even under high-speed conditions. This module ensures that the components move smoothly through different stages of detection without any loss or errors.

The high-speed acquisition module is a crucial component that captures images or data from the inspected items using high-resolution cameras or sensors. With lightning-fast image processing, it can quickly analyze the quality of each component and generate digital snapshots, providing detailed information for further analysis.

The high-speed processing module is a powerful computational engine, which receives the data from the acquisition module, applies various algorithms for image analysis, and detects defects like size discrepancies, damage, or contamination. This module employs advanced machine learning techniques to continuously learn and improve its detection capabilities, ensuring reliable results in real-time.

The high-speed sorting system is a smart component separator that takes action based on the output of the processing module. It classifies components according to their condition, directing good ones to a separate output stream while diverting defective ones for further examination or disposal. This system's efficiency is crucial for maintaining a streamlined production line.

Lastly, the real-time control system integrates all these modules into a cohesive whole. It oversees the entire process, providing instant feedback and making necessary adjustments as needed. By operating in real-time, it ensures prompt decision-making and minimal disruptions, maximizing the overall performance and efficiency of the electronic component inspection facility.

High-Speed Optical Sorter details

High Speed Feeding System

High-speed imported vibrating plate, using special surface treatment, effectively avoid surface scratches in the long-term production process

High Speed Motion Control Module

Using FPGA + DSP + DSP chip to count, high-precision motion control is realized, which ensures the accuracy of photographing and blowing position in high-speed operation.