Principle of Fully Automatic CCD Optical Inspection and Sorting Machine

As the product moves beneath the CCD sensor, the indexing platform halts, triggering a signal for the CCD to capture an image for comparison. The CCD processes the data, determining whether the product meets the quality criteria. If the product passes, the CCD sends another signal to the indexing platform, allowing it to proceed to the next work station for another image analysis. This continuous cycle repeats until all items are inspected, and they are then discharged into a frame.

Application Scope:

CCD visual inspection serves as a high-efficiency alternative to manual inspection, providing precise and stable results for factory automation. Key applications include dimensional measurement, defect detection, and more.

Electronics Industry: semiconductor defects (surface features), character printing flaws, chip lead packaging integrity, component damage, terminal pin size verification, tape dispenser polarity identification, keyboard characters, etc.

Manufacturing: part shape inspection, surface scratches, missing parts detection, burrs, etc.

Printing: print quality inspection, character recognition, barcode detection, color deviation, etc.

Automotive Electronics: panel print quality, character detection, SPI testing systems, color difference, etc.

Medical Industry: pharmaceutical bottle encapsulation defects, drug packaging integrity checks, capsule quality control, etc.

Food Industry: exterior and interior packaging inspection, visual and internal quality checks, color accuracy, food packaging alignment, etc.

Hardware Industry: tiny metal parts orientation determination, surface and dimensional inspections, component measurements, etc.

In summary, this CCD-based optical inspection system offers robust, automated solutions for various industries, streamlining processes and enhancing product quality assurance.