robotic vision inspection
1, suitable for non-standing screws and bolts and pendable workpiece detection.
2, can be installed 1-4 cameras.
3, can increase 360-degree tooth damage detection.
4, can be specially customized, can not stand 3 combined workpiece separation detection.
5, according to customer needs, increase the turnover system, automatic packaging machine and automatic feeding system.
6. Equipment color customization (blue, white).
- unitecho
- China
- 90days
- 300
- Information
Indexing disc continuous optical screening machine UFC-D-IV specification
| Equipment general technical parameters table | |
|---|---|
| Equipment type | UFC-D-IV |
| Equipment size | 1060*1060*2100 |
| Overall weight | 750kg |
| communication | Network port (OPC/WebAPI, TCP/IP, SQLServer) |
| Voltage | 220V/50Hz |
| Atmospheric pressure | 0.5-0.8Mpa |
| Equipment technical parameters table | |
|---|---|
| Check workpiece size | Rod diameter 2-26mm, length 5-55mm; Head diameter2.5-48mm, diameterdiameter1-35mm |
| Test item | Thickness, diameter, outer diameter of teeth, opposite diagonal, cracking, tooth damage, plugging, pits and other dimensional appearance defects |
| Detection speed | 600PCS /min |
| Software system | Independent R&D |
| Detection accuracy | ≥士0.005mm |
| Hd camera | Bassler, Hikon |
| Loading mechanism | Vertical loading machine, climbing machine, etc |
| Optical glass disc | Diameter 500mm, thickness 5mm |
| Industrial computer | Industrial grade computer |
| Discharge opening | 3-6 receiving boxes (optional according to customer demand) |
Indexing disc continuous optical screening machine details
The Indexing Disc Continuous Optical Screening Machine (IDCOSM) is an advanced technology-driven system designed for high-speed and precise inspection in industries such as pharmaceuticals, food & beverage, and electronics. Here's a brief overview of its working flow:
1. Infeed System: The process begins with the continuous conveyor belt, which carries the items to be inspected. It feeds the material into the machine at a constant rate.
2. Pre-Processing: An indexer, or carousel disc, holds multiple inspection stations. As the disc rotates, it indexes the objects sequentially, ensuring each item is aligned for analysis.
3. Optical Detection: At each station, high-resolution cameras equipped with specialized lighting systems capture images of the products. Optical sensors analyze these images using pattern recognition algorithms to detect defects or anomalies.
4. Image Analysis: Software processes the captured data, comparing it against pre-defined standards or databases. This may involve real-time quality control checks, such as checking for size, color variations, or presence of foreign particles.
5. Decision Making: Based on the analysis, the machine decides whether the product passes or requires further action, like rejection or sorting into different categories.
6. Output and Feedback: If the product meets the criteria, it continues on to the next stage. Any non-conforming items are either isolated, marked, or sent to a secondary inspection area. The machine communicates with the central system to update inventory and quality records.
7. Continuous Operation: The IDCOSM operates continuously, allowing for seamless integration into production lines and minimal downtime. Regular maintenance ensures optimal performance and accuracy over time.
IDCOSM streamlines the inspection process, providing efficient and accurate results through a combination of mechanical indexing, optical sensing, and advanced image analysis. This contributes to enhanced productivity and improved product quality control in manufacturing environments.
Indexing disc continuous optical screening machine Defect Detection Case
Indexing disc continuous optical screening machine UFC-D-IV Al platform
