Belt-Type Optical Sorting Machine
The UPD-H-2500 is a specialized belt-type optical sorting machine engineered for the rigorous inspection of elongated cylindrical parts, shafts, and rods. Unlike glass or index plate systems, the UPD-H-2500 utilizes a high-stability belt transmission system to support the full length of slender workpieces, effectively preventing rolling or misalignment during high-speed transport. Integrated with UNITECHO’s advanced vision system, it delivers continuous, uninterrupted detection of dimensional and surface defects, making it the ideal solution for automotive shafts, precision pins, and long fasteners.
✅ Specialized Belt Conveyor for Long Shaft & Rod Stability
✅ Continuous High-Speed Detection for Cylindrical Components
✅ AI-Powered UZVISION Platform with UIDG Defect Generation Software
✅ Non-Stop Flow Design for High-Volume Production Lines
Software Advantages
Optimized Belt Conveyance Technology
The machine features a specialized belt mechanism designed to support long shafts and rods along their entire length. This ensures stable transport and prevents the rolling or wobbling issues common with glass plates, guaranteeing precise optical alignment.
Continuous High-Speed Detection
Engineered for throughput, the linear belt design allows for the continuous, non-stop feeding and inspection of parts. This maximizes production efficiency for high-volume batches of fasteners and cylindrical hardware without jamming.
AI-Driven Defect Recognition
Powered by NVIDIA computing, the system uses deep learning to accurately distinguish functional defects from cosmetic surface stains. This significantly reduces false reject rates on machined surfaces, ensuring only truly defective shafts are sorted out.
Rapid Model Setup
The integrated UIDG software solves "cold start" issues by autonomously generating virtual defect samples for AI training. This allows operators to quickly set up inspection recipes for new shaft lengths or diameters without massive physical sampling.
Seamless Automation Integration
The UPD-H-2500 acts as a central quality hub, easily connecting with upstream feeders and downstream packaging systems. Real-time data logging provides full traceability, enabling a fully automated, unmanned quality control workflow.
Usage Scenarios
Automotive Precision Machined Parts
The UPD-H-2500 excels at inspecting elongated automotive components like transmission shafts and piston pins. It strictly verifies straightness and surface finish to ensure smooth operation in engine assemblies.
Automotive Fasteners
Designed for long automotive bolts and double-ended studs, the belt system supports the part body to prevent tipping. It reliably detects thread damage and bending, ensuring the structural integrity of vehicle fasteners.
Electronics Metal Hardware Optical Sorting Solution
Precision metal shafts and laptop hinge pins are inspected for bending and surface scratches. The stable belt transport ensures micron-level measurement accuracy for these slender electronic components.
Semiconductor Interconnects
The machine handles delicate, elongated interconnects such as pogo pins and long terminal leads. It accurately detects pin straightness and plating defects, which are critical for reliable electrical connectivity.
Medical Fasteners
Ideal for long medical implants like bone nails and fixation pins, the system provides non-contact inspection. It ensures that these critical surgical components meet strict tolerance standards without handling damage.
Ammunition Components
The linear belt design is suited for inspecting cylindrical ammunition components like cartridge cases. It rapidly checks for sidewall dents and dimensional uniformity to guarantee safety and firing reliability.
Product Parameters
| Item | UGV-D-VI | UGV-ER-VI | UGV-FR-VI | UGV-GR-VI |
|---|---|---|---|---|
| Model | UGV-D-VI | UGV-ER-VI | UGV-FR-VI | UGV-GR-VI |
| Detection disc diameter | 500mm | 600mm | 800mm | 1000mm |
| Equipment size | 928*1000*1900 | 1060*1060*1900 | 1280*1280*1980 | 1280*1480*1980 |
| Equipment weight | 750KG | 800KG | 900KG | 1000KG |
| Voltage | 220VAC (standard) | 220VAC (standard) | 220VAC (standard) | 220VAC (standard) |
| Frequency | 50HZ/60HZ | |||
| Power | 3KW | 4KW | ||
| Air pressure | 0.5-0.8Mpa | |||
| Applicable workpiece | Utilizing the high light transmittance of glass, workpieces that can be placed stably on the glass plate can be inspected. | |||
| Feeding method | Belt and rail conveyors | |||
| Feeding direction | clockwise/counterclockwise | |||
| Inspection items | Dimensional and appearance defects, such as diagonal edges, head size, stem, inner hole, pits, cracks, tooth damage, etc. | |||
| Maximum number of cameras | 4 Pcs | 8 Pcs | 12 Pcs | 16 Pcs |
| Speed | ±800Pcs/min | ±600Pcs/min | ±500Pcs/min | |
| Accuracy | ≥±0.002mm | |||
| Accessories can be added | It can be equipped with vertical feeding machines, climbing machines, storage bins, etc., and can be connected to packaging and baling machines. | |||
| Computer | Standard I7 industrial-grade computer (AI algorithm equipped with NVIDIA high computing power graphics card) | |||
| Software platform | All support UNITECHO's three self-developed software algorithm platforms: UZVISION vision platform + AI algorithm platform UIDI + AI defect generation software UIDG. | |||
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Unitecho Technology
UNITECHO Co., Ltd. was founded in 2013 and is headquartered in Suzhou, China. With machine vision Al technology as its core, it is committed to deeply integrating machine vision, automation, artificial intelligence and other technologies with industry applications. It is a new high-tech enterprise focusing on R&D, production, sales and service.
Phone
+86-159-0216-9777
Address
No.5 Linghou Road. Fenhu High-tech Zone. Wujiang District. Suzhou City. Jiangsu Province