UFP-D-IV Index Plate Metal Parts Optical Sorting Machine
The UNITECHO UFP-D-IV is a top-tier inspection system for large, complex hanging parts with a 500mm detection disc and 4KW drive. It features up to 12 high-resolution cameras for comprehensive analysis, ensuring zero blind spots. This machine offers precise inspections at ±250 pcs/min with ±0.002mm accuracy, ideal for critical aerospace and automotive applications.
✅ Massive 500mm Index Plate for Large Component Capacity
✅ 12-Camera Support for Comprehensive 360° & Internal Inspection
✅ Heavy-Duty 4KW Power System for High-Torque Stable Rotation
✅ AI-Powered Deep Learning with NVIDIA High-Computing Graphics
Software Advantages
12-Camera Inspection Coverage
Supporting up to 12 camera inputs, the 500mm Index Plate Optical Sorting Machine offers comprehensive visual coverage with redundant angles on threads, heads, and internal bores. This eliminates blind spots on complex parts that standard 4-camera systems miss.
4KW Drive & Specialized Rail System
Equipped with a 4KW power system and precision rail conveyor, it rotates the 500mm disc smoothly while suspending parts vertically by their heads. This ensures consistent indexing and accurate concentricity measurement for long screws and bolts.
AI-Driven Defect Generation
The UIDG software automatically generates virtual defect samples for training, eliminating the need to collect thousands of physical NG samples. This drastically reduces changeover time for new part numbers.
Deep Learning Discrimination
Powered by industrial i7 with NVIDIA graphics, UIDI intelligently differentiates functional defects from cosmetic anomalies. It filters oil stains while flagging critical issues like cracks, blocked holes, and thread damage.
Micron-Level Dimensional Accuracy
The 500mm Index Plate Optical Sorting Machine maintains exceptional ≥±0.002mm repeatability despite handling larger parts. It rigorously checks pitch diameter, head height, and total length to meet strict engineering specifications.
Usage Scenarios
Automotive Precision Machined Parts
For elongated components like transmission shafts and steering pins, the machine's stable hanging mechanism verifies runout and straightness while detecting minute surface cracks and dimensional deviations.
Automotive Fasteners
The 500mm Index Plate Optical Sorting Machine uses its 12-camera array for complete 360-degree analysis of large automotive bolts and chassis fasteners, ensuring thread geometry and head integrity meet safety-critical standards.
3C Electronics Metal Hardware
The 500mm Index Plate Optical Sorting Machine inspects high-value, complex metal hardware for premium electronics, ensuring custom-designed fasteners meet exact aesthetic and dimensional standards.
Medical Fasteners
The multi-angle camera setup meticulously inspects medical implants and surgical screws for microscopic burrs, surface contamination, and thread perfection, ensuring compliance with rigorous medical device regulations.
Military Precision Fasteners Optical Sorting Solution
Designed for zero-tolerance defense requirements, the 12-camera system inspects high-strength alloy bolts for stress fractures and material voids, guaranteeing 100% surface coverage for aerospace and military-grade hardware.
Ammunition Components Optical Sorting Solution
The 500mm Index Plate Optical Sorting Machine inspects larger caliber cartridge cases and projectile bodies, utilizing its rail-fed design and internal inspection capabilities to detect casing deformities and flash hole obstructions that could cause firing malfunctions.
Product Parameters
| Model | UFC-C-IV | UFC-D-IV | UFP-B-IV | UFP-D-IV | |
|---|---|---|---|---|---|
| UFC-C-IV | UFC-D-IV | UFP-B-IV | UFP-D-IV | ||
| Equipment Parameter | Detection disc diameter | 300mm | 500mm | 285mm | 500mm |
| Equipment size | 8608601913 | 106010601913 | 106010601870 | 124412441870 | |
| Equipment weight | 700KG | 800KG | 750KG | 800KG | |
| Voltage | 220VAC (standard) | ||||
| Frequency | 50HZ/60HZ | ||||
| Power | 3KW | 4KW | |||
| Air pressure | 0.5-0.8Mpa | ||||
| Technical Characteristic | Applicable workpiece | Suitable for detecting workpieces that cannot stand, such as screws, bolts and other workpieces that can be hung. | |||
| Feeding method | Rail conveyors | ||||
| Feeding direction | clockwise/counterclockwise | ||||
| Inspectable items | Thickness, diameter, diagonal, blocked holes, cracks, characters, pits and other dimensional appearance defects | ||||
| Maximum number of cameras | 4 Pcs | 12 Pcs | 4 Pcs | 12 Pcs | |
| Speed | ±450Pcs/min | ±600Pcs/min | ±400Pcs/min | ±250Pcs/min | |
| Accuracy | ≥±0.002mm | ||||
| Accessories can be added | It can be equipped with vertical feeding machines, climbing machines, turnover systems, etc., and can be connected to packaging and baling machines. | ||||
| Computer | Standard I7 industrial-grade computer (AI algorithm equipped with NVIDIA high computing power graphics card) | ||||
| Software platform | All support UNITECHO's three self-developed software algorithm platforms: UZVISION vision platform + AI algorithm platform UIDI + AI defect generation software UIDG | ||||
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Unitecho Technology
UNITECHO Co., Ltd. was founded in 2013 and is headquartered in Suzhou, China. With machine vision Al technology as its core, it is committed to deeply integrating machine vision, automation, artificial intelligence and other technologies with industry applications. It is a new high-tech enterprise focusing on R&D, production, sales and service.
Phone
+86-159-0216-9777
Address
No.5 Linghou Road. Fenhu High-tech Zone. Wujiang District. Suzhou City. Jiangsu Province