UGV-GR-VI Glass Turntable Metal Parts Optical Sorting Machinee
High-Capacity 16-Camera Inspection System for Stable Industrial Components
The UNITECHO UGV-GR-VI is the largest and most capable model in the glass turntable series, featuring a massive 1000mm detection disc. Designed for high-volume manufacturing, this system is engineered to inspect workpieces that can be placed stably on a flat surface, such as nuts, washers, stamping parts, and rubber seals. With support for up to 16 high-resolution cameras, a heavy-duty 4KW drive system, and inspection speeds of ±500 pcs/min, the UGV-GR-VI offers unmatched coverage and throughput. Powered by UNITECHO’s self-developed AI ecosystem (UZVISION, UIDI, UIDG), it delivers micron-level accuracy (≥ ±0.002mm) while eliminating blind spots on large or complex flat components.
✅ Massive 1000mm Glass Detection Disc for Large Part Capacity
✅ 16-Camera Architecture for Complete 360° & Top/Bottom Inspection
✅ Heavy-Duty 4KW Power System for High-Stability Rotation
✅ AI-Powered Deep Learning with NVIDIA High-Computing Graphics
Software Advantages
Massive 1000mm Inspection Area
The industry-leading 1000mm glass disc provides significantly larger surface area, allowing for the inspection of larger parts or high-density batches. This increased space ensures stable conveyance and precise spacing for complex multi-view analysis without overcrowding.
Unrivaled 16-Camera Coverage
Supporting up to 16 cameras, this system delivers comprehensive simultaneous top, bottom, side, and angled views. This array eliminates blind spots, ensuring reliable detection of hidden defects such as inner hole burrs, thread damage, and side cracks.
Robust 4KW High-Torque Drive
Equipped with a powerful 4KW motor, the machine ensures smooth, vibration-free rotation of the heavy glass turntable. This high-torque stability is critical for maintaining ≥ ±0.002mm measurement accuracy while handling heavier workloads or metal components.
AI-Driven Defect Generation
UNITECHO’s proprietary UIDG software dramatically reduces setup time by automatically generating defect samples for AI training. This capability eliminates the bottleneck of collecting physical "bad parts," enabling rapid deployment when switching between different product models.
Intelligent Deep Learning
Powered by NVIDIA graphics, the UIDI algorithm intelligently distinguishes between actual functional defects and cosmetic surface variations. It effectively filters out non-critical anomalies like water marks or oil stains, ensuring a low false-rejection rate in demanding production environments.
Usage Scenarios
Automotive Stamping Parts Optical Sorting Solution
Flat metallic stamping parts, such as shims, washers, and retaining clips, sit perfectly stable on the glass surface for high-speed analysis. The 16-camera system effectively detects surface scratches, stamping fractures, and geometric deformities that could compromise vehicle assembly.
Automotive Rubber and Sealing Components Optical Sorting Solution
The large 1000mm glass plate is ideal for high-volume inspection of automotive O-rings, oil seals, and flat gaskets. The non-contact nature of the glass table ensures that soft rubber materials are inspected for flash, burrs, and dimensional accuracy without deformation.
Electronics Structural Components Optical Sorting Solution
This system provides precise inspection for larger flat structural housings, frames, and mounting plates used in smartphones and tablets. It checks for molding flash, warping, and dimensional tolerance to ensure seamless integration into compact electronic devices.
Semiconductor Passive Components Optical Sorting Solution
The machine handles the bulk inspection of larger capacitors, inductors, and resistive elements that sit flat on the conveyor. High-resolution optics measure termination integrity and detect surface cracks or chipping to prevent electrical failures in circuit board assembly.
Medical Injection Molding Consumables Optical Sorting Solution
Medical-grade rubber stoppers, vial caps, and plunger seals undergo rigorous top and bottom inspection to ensure sterility and sealing integrity. The system detects contamination, black spots, and molding defects, ensuring compliance with strict pharmaceutical manufacturing standards.
Ammunition Components Optical Sorting Solution
The UGV-GR-VI is highly effective for inspecting the head stamps and primers of ammunition casings or flat mechanical seals used in defense equipment. The comprehensive camera angles verify primer pocket depth and detect surface dents or corrosion on critical brass components.
Product Parameters
| Item | UGV-D-VI | UGV-ER-VI | UGV-FR-VI | UGV-GR-VI |
|---|---|---|---|---|
| Model | UGV-D-VI | UGV-ER-VI | UGV-FR-VI | UGV-GR-VI |
| Detection disc diameter | 500mm | 600mm | 800mm | 1000mm |
| Equipment size | 928*1000*1900 | 1060*1060*1900 | 1280*1280*1980 | 1280*1480*1980 |
| Equipment weight | 750KG | 800KG | 900KG | 1000KG |
| Voltage | 220VAC (standard) | 220VAC (standard) | 220VAC (standard) | 220VAC (standard) |
| Frequency | 50HZ/60HZ | |||
| Power | 3KW | 4KW | ||
| Air pressure | 0.5-0.8Mpa | |||
| Applicable workpiece | Utilizing the high light transmittance of glass, workpieces that can be placed stably on the glass plate can be inspected. | |||
| Feeding method | Belt and rail conveyors | |||
| Feeding direction | clockwise/counterclockwise | |||
| Inspection items | Dimensional and appearance defects, such as diagonal edges, head size, stem, inner hole, pits, cracks, tooth damage, etc. | |||
| Maximum number of cameras | 4 Pcs | 8 Pcs | 12 Pcs | 16 Pcs |
| Speed | ±800Pcs/min | ±600Pcs/min | ±500Pcs/min | |
| Accuracy | ≥±0.002mm | |||
| Accessories can be added | It can be equipped with vertical feeding machines, climbing machines, storage bins, etc., and can be connected to packaging and baling machines. | |||
| Computer | Standard I7 industrial-grade computer (AI algorithm equipped with NVIDIA high computing power graphics card) | |||
| Software platform | All support UNITECHO's three self-developed software algorithm platforms: UZVISION vision platform + AI algorithm platform UIDI + AI defect generation software UIDG. | |||
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Unitecho Technology
UNITECHO Co., Ltd. was founded in 2013 and is headquartered in Suzhou, China. With machine vision Al technology as its core, it is committed to deeply integrating machine vision, automation, artificial intelligence and other technologies with industry applications. It is a new high-tech enterprise focusing on R&D, production, sales and service.
Phone
+86-159-0216-9777
Address
No.5 Linghou Road. Fenhu High-tech Zone. Wujiang District. Suzhou City. Jiangsu Province